USACE Pipe Abandonment

Muncie, Indiana

The Job

This USACE pipe abandonment project is located in Muncie, Indiana. The project was part of a locally-administered stormwater improvement project. Because the pipes pass through a US Army Corps of Engineers levee, abandonment of the existing culverts had to be performed to USACE specifications.

The Challenge

New pipes and an endwall wall had been in place for a few months. All paving restoration was done, and the original pipe discharged through the new endwall. Specifications for USACE pipe abandonment call for cellular grout with a minimum of 300psi unconfined compressive strength at 28 days, 100psi penetration resistance at 24 hours, and minimum wet cast density of 45lb/cuft (CJFill-Standard).

The Solution

Third party testing agency verifying conformance with USACE specifications.

The contractor reached out to CJGeo due our expertise in cellular concrete placements with tight specs and discerning owners.

CJGeo mobilized a wet batch cellular grout crew to the site, and filled the two pipes in about an hour. Aerix Industries supplied the Aerlite-iX preformed foaming agent. Wet batch method was best due to the relatively low volume of the placement. Both runs of pipe are 36″ CMP. The first run is 73 feet, the second run 103 linear feet, for a total of 47 cubic yards.

CJGeo successfully filled the two runs of pipe. Confirmation of fill was venting of uniform grout out of the 6 & 12 o’clock ports on each end of both runs.

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Facing a similar challenge to this USACE pipe abandonment project? Give us a shout or shoot us a text. Click the state marker for the location of your project for contact info for the appropriate rep.

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