Chemical Grouting

Stop water. Solidify soil.

Chemical grouting is a broad term for using non-cementitious grouts, such as acrylates, prepolymers, resins, and solution grouts, which do not contain cement, for various uses such as soil strengthening and water control.

Because chemical grouts have lower viscosity and are slower-reacting than most plural-component polyurethanes, they excel in seeking out and sealing small water passages. This includes the void space between soil particles and cracks in structures.

Crack Injection | Prepolymer Chemical Grout | SF575

Related Services

Undersealing

Low-viscosity, slower-reacting chemical grouts can be injected to fill small voids below concrete slabs where water accumulates and seeps through cracks or joints to the surface.

Leak Stopping

Chemical grouts can be used to fill voids and block water passages through cracks and joints, thereby preventing water intrusion and stabilizing structures.

Seepage Control

Low-viscosity, slower-reacting chemical grouts are excellent at seeking out and sealing small water passages, reducing water migration in porous soils. 

Crack Injection

Utilizing specialized polyurethane, chemical, and acrylic formulations, crack injection seals active leaks to protect infrastructure from destructive water infiltration. Learn More

Curtain Grouting

Polyurethane and chemical grouts can be injected through structures to form a positive-side seal. This exterior barrier halts groundwater infiltration at the source. Learn More

Permeation Grouting

By uniformly saturating subgrade soils and fill, the right chemical grout can drastically reduce permeability while simultaneously increasing stability and bearing capacity. Learn More

Been There. Grouted That.®

PNG Line 2 Decomissioning

Massachusetts Chemical Grouting

At a Cambridge substation, multiple contractors failed to stop leaks in a 150-foot deep slurry wall using polyurethane. Recognizing the joints were too tight, CJGeo crews injected an ultra-low viscosity acrylic grout, successfully sealing over 100 vertical feet of leaks in a single day. Read More

PNG Line 2 Decomissioning

Slurry Wall Gap Closure Grouting

To stop rapid groundwater recharge at a 20-foot slurry wall gap, surface obstructions blocked standard drilling. CJGeo designed a custom percussion-driven tubing plan for permeation grouting. Crews injected acrylic grout to form a 14-foot deep curtain, safely allowing excavation to resume. Read More

PNG Line 2 Decomissioning

WWTP Tunnel Curtain Grouting

To repair a leaking 700-foot WWTP utility tunnel, dense interior pipes prevented traditional internal grouting. CJGeo designed a surface-based curtain grouting program. Crews injected 1,300 gallons of polyurethane resin through sacrificial tubes to successfully seal the structure. Read More

Material Selection Criteria

Prepolymer Chemical Grouts

Prepolymer chemical grouts react with moisture to expand up to 30 times their original volume. Geotechnical site conditions dictate the selection of grouts, while in the field, precise catalysts control the reaction profile. Set times are engineered to match soil characteristics, ambient temperatures, leak volumes, and flow velocity.

Acrylic Grouts

Engineered with water-like viscosity, non-expansive acrylic grouts uniformly permeate soils without fracturing the subgrade. These formulations are often specified to halt groundwater intrusion and glue soils together. Acrylics excel when access is critical, yielding an impermeable yet hand-excavatable soil mass.

Mineral Grouts

Mineral grouts, such as colloidal silica, feature exceptionally low viscosity and highly controllable reaction profiles. These formulations are completely non-expanding and non-exothermic. Mineral grouts are well suited for permeation grouting through TAM tubing and water cutoff applications.

Plural Component Polyurethanes

Plural component geotechnical polyurethanes are considered a type of chemical grout. However, plural component polyurethanes have significantly different physical properties. Geotechnical and structural polyurethane grouts are highly expansive, rigid formulations that rely entirely on a two-component reaction occurring without moisture.

Frequently Asked Questions

Chemical grouting is a broad term used to differentiate cementitious from non-cementitious (“chemical”) grouts.  There are dozens of types of non-cementitious grouts, such as acrylics, silicates, resins, polyurethanes, etc.

Chemical grouting tends to be relatively expensive.  The cost of the grout is generally higher than cement-based grouts, but they are often capable of things that are impossible with cement grout.

When done properly, chemical grouting is a time-proven process that is not harmful to the environment.  Generally speaking, the final in-place materials are inert, and many are approved for use in contact with potable water.  Proper handling of the raw components of chemical grouts is important, and the barrier to entry into chemical grouting is relatively low (often just a paint sprayer and some pails of material), so it’s important to use a contractor who knows what they’re doing.

Because it is a very broad term used to describe anything that’s not a cement-based grout, chemical grouting works in a number of ways, depending on the goal and the material. 

Chemical grouting has two primary uses: controlling water flow through leaks, or binding soils together to increase their strength or decrease their permeability.

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