NCDOT abandonment grouting

Chapel Hill, NC

The Job

This NCDOT abandonment grouting project is located outside of Chapel Hill, North Carolina. The abandonment grouting is the final step in a gravity main replacement project. The scope requires filling 3,023 linear feet of 24″ RCP gravity sewer with NCDOT-approved flowable fill.

The Challenge

This gravity main runs entirely in a cross-country backwoods right of way. Along the alignment, there are a few road crossings, which require the NCDOT approved material.

Because the new pipe is in the same right of way, there are multiple locations where new and old pipe alignments cross. This breaks it into a collection of smaller runs, as opposed to one continuous run of pipe.

The Solution

Blowing water out of pipes using 30lb/cuft cellular grout.

If this was one continuous run of pipe, it would be a great candidate for dry batch generation cellular grouting. The 352CY project volume would only take about two hours to fill.

However, being broken into multiple, shorter runs in the middle of the woods, meant that wet batch equipment was more appropriate from an access and productivity perspective.

CJGeo mobilized a wet batch crew to the site, and it took them two days to complete the work. There were a total of 11 runs of pipe and six placement points. The longest run was 1113 linear feet, the shortest only 56.

Speak With An Expert

Facing a similar challenge to this NCDOT abandonment grouting project? Give us a shout or shoot us a text. Click the state marker for the location of your project for contact info for the appropriate rep.

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