Pump Station Abandonment Slide

New Jersey Pipe Abandonment

Troy Hills, New Jersey

The Job

This New Jersey pipe abandonment project is located in northern New Jersey. First, the general contractor installed a new force main by micro tunneling. After the the new micro tunneled force main was in service, the existing force main had to have grout filling. The pipe is 24″, and about 6300 feet long.

The Challenge

The pipes ran underneath an existing roadway, so digging access points for flowable fill installation would have been expensive, time consuming, and disruptive to traffic. The general contractor recommended CJFill Low Density Controlled Low Strength Material (LD-CLSM) as an alternative to the controlled low strength material that the township typically uses.

In addition to the old force main abandonment, a wet well structure also required abandonment. The original plan was to use flowable fill, however there were concerns about inducing settlement if the fill material was heavy.

The Solution

CJGeo proposed using 25lb/cuft CJFill-Ultra Lightweight cellular concrete. CJFill-Ultra Lightweight can be pumped thousands of feet per placement. This eliminates the need for most intermediate access points.

CJGeo mobilized a dry batch cellular grout plant to the site, and made around 150 cubic yards per hour of CJFill-Ultra Lightweight to finish this New Jersey pipe abandonment project. Each run was up to 2500 feet long at a time. The abandonment work took two days onsite. After the abandonment grouting was done, the CJGeo crew did the wet well abandoning work with 25lb/cuft CJFill-Ultra Lightweight.

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