Collapsed CMP Abandonment

Hopewell, Virginia

The Job

This collapsed CMP abandonment project is located at a paper mill near Richmond, Virginia. The pipe drains a relatively large area of the site under the primary road into the facility. Onsite personnel noticed that flow through the structure diminished significantly with time.

The Challenge

The first thought was that the pipe had just filled slowly with sediment. To address this, the mill hired a jetting contractor to clean the pipe. The jetting equipment ran into an obstruction inside the 36″ corrugated metal pipe. The obstruction turned out to be a nearly complete collapse.

The mill hired a consulting civil firm to design a replacement crossing, who then reached out to CJGeo for options to abandon the collapsed pipe.

The Solution

The collapsed area of the 36″ CMP culvert prior to abandonment.

The first thought from the consultant was to sonic drill down to the pipe at three locations, drop and grout 2″ PVC pipes in, and install cellular grout through the pipes.

CJGeo thought this could work, but had concerns about the environmental risks. The pipe has quite a bit of fall, so the low end would see quite a bit of head, which increases the likelihood of leaks out of the embankment. These leaks can be hard to predict, and if they occur, very difficult to contain.

CJGeo recommended abandoning the CMP with CJGrout 22SHV geotechnical polyurethane as a lower risk, faster alternative. The consultant agreed with CJGeo’s recommendation to use polyurethane grouting to reduce costs and environmental risks.

CJGeo mobilized a geotechnical polyurethane grouting crew to the site. It took a few hours to fill the pipe. Despite being significantly lighter than the water & muck in the pipe, the CJGrout 22SHV still displaced all of this material because it expands and is only moderately mobile.

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Facing a similar challenge to this collapsed CMP abandonment project? Give us a shout or shoot us a text. Click the state marker for the location of your project for contact info for the appropriate rep.

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