Hobas Pipe Backfilling

Baltimore, Maryland

The Job

This Hobas pipe backfilling project is located in Baltimore, Maryland. It is one of the last steps in an emergency storm drain collapse project.

The Challenge

The original design for this project was to slip line a roughly 100 linear foot length of 108″ brick sewer that had collapsed. There was a massive void above the pipe, which was going to be filled with CJFill-Ultra Lightweight after the new pipe was slid in. However, the soil collapsed and the repair turned into an open cut repair.

The pipe is more than 100 years old, and was installed in a rock trench, the walls of which were uneven and unstable. Extensive rock bolting and stabilization was installed to facilitate the installation of the pipe. In order to ensure uniform bedding and stability of the new pipe, Hobas and the EOR recommended backfilling the pipe to at least 1′ above the crown with self-consolidating fill.

150lb/cuft flowable fill would have resulted in tremendous uplift forces on the pipe, unless installed in impracticably thin layers.

The Solution

Filling around the new Hobas pipe using CJFill-Standard cellular grout.

CJGeo proposed cellular grout as an alternative, in order to reduce the uplift while decreasing the number of lifts.

Due to water infiltration near the invert, the first lift was done using 65lb/cuft CJFill-Under Water. Once the first lift was in place, the placement was switched to CJFill-Standard.

All material was generated onsite from bulk cement using CJGeo’s colloidal dry batch generation process.

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